What is plastic and how is it made?

 

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Plastics are made from oil. Oil is a carbon-rich raw material, and plastics are large carbon-containing compounds.

Plastics are simply chains of like molecules, called polymers,  linked together. This is why many plastics begin with “poly,” such as polyethylene, polystyrene, and polypropylene. Polymers often are made of carbon and hydrogen and sometimes oxygen, nitrogen, sulfur, chlorine, fluorine, phosphorous, or silicon.

The first synthetic plastic was made from the plant material cellulose. In 1869, John Wesley Hyatt, an American printer and inventor, found that cellulose nitrate could be used as an inexpensive substitute for ivory. The mixture could be plasticized with the addition of camphor. Celluloid, as this new material was called, became the only plastic of commercial importance for 30 years. It was used for eyeglass frames, combs, billiard balls, shirt collars, buttons, dentures, and photographic film.

In 1951, two young research chemists for Phillips Petroleum Company in Bartlesville, Okla., made discoveries that revolutionized the plastics world. Today, the plastics they discovered—polypropylene and polyethylene—are used to produce the vast majority of the thousands of plastics products all over the world.

How does petroleum become plastic?

1. Petroleum is drilled and transported to a refinery.

2. Crude oil and natural gas are refined into ethane, propane, hundreds of other petrochemical products and, of course, fuel for your car.

3. Ethane and propane are “cracked” into ethylene and propylene, using high-temperature furnaces.

4. A catalyst is combined with ethylene or propylene in a reactor, resulting in “fluff,” a powdered material (polymer) resembling laundry detergent.

5. Fluff is combined with additives in a continuous blender.

6. Polymer is fed to an extruder where it is melted.

7. Melted plastic is cooled then fed to a pelletizer that cuts the product into small pellets.

8. Pellets are shipped to customers.

9. Customers manufacture plastic products by using processes such as the following:

Extrusion: Pellets are heated and mechanically mixed in a long chamber, forced through a small opening and cooled with air or water. This method is used to make plastic films.

Injection molding: The resin pellets are heated and mechanically mixed in a chamber and then forced under high pressure into a cooled mold. This process is used for containers like butter and yogurt tubs. (Custompart.net has a great lesson on injection molding.)

Blow molding: This technique is used in conjunction with extrusion or injection molding. The resin pellets are heated and compressed into a liquid tube, like toothpaste. The resin goes into the chilled mold, and compressed air gets blown into the resin tube. The air expands the resin against the walls of the mold. This process is used to make plastic bottles.

Rotational molding: The resin pellets are heated and cooled in a mold that can be rotated in three dimensions. The rotation evenly distributes the plastic along the walls of the mold. This technique is used to make large, hollow plastic items (toys, furniture, sporting equipment, septic tanks, garbage cans and kayaks).

know-your-plastics

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Step 1: The Plastic Bag

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The VERY FIRST STEP to leading a more harmonious life is to say NO to plastic. And the most visible face of plastic is the ubiquitous Plastic Bag.

At the international level, the United Nations environmental chief has urged a ban on plastic bags.“Single-use plastic bags, which choke marine life, should be banned or phased out rapidly everywhere. There is simply zero justification for manufacturing them anymore, anywhere,” said Achim Steiner, executive director of the UN Environment Program, which advises member states on environmental policies. Steiner made his statement with the release of a UN report identifying plastic as the “most prevalent component of marine debris” and a hazard “because it persists so long in the ocean, degrading into tinier and tinier bits that can be consumed by the smallest marine life at the base of the food web.”

About .6 percent of plastic bags in the United States are recycled, meaning about 100 billion bags are thrown away — as litter or to be landfilled or burned, according to the Worldwatch Institute, an environmental think tank. And this is just in the US- forget worldwide! In the landfill, the bags take about 500-1,000 years to break down.

Gasp!

So, what do you do? Actually, this is the simplest change to make and the one which can have the most impact. Every time you go shopping, take a cloth or reusable bag with you. There are a variety of alternatives! Below you can see a foldable cloth bag (green); a cotton cloth bag (white) and a supermarket reinforced bag (blue). For heavier shops, why not invest in a shopping trolley?

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I usually have one of the foldable ones in my handbag at all times, for that sudden shop that hits you when you aren’t looking. This is doable, isn’t it?